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BOB DONALDSON / Pittsburgh Post-Gazette
At the Axion Power plant in New Castle, Pa., Bill Galbreath (left) and James Cribbs prepare lead battery core elements. The plant had closed in 2005, but a Canadian buyer, with $2 million in aid from the Rendell administration, has retooled it to produce lead-carbon batteries for electric-powered vehicles.
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SPECIAL REPORT: TURNING PA.’S ECONOMY GREEN

Green power revives defunct battery plant

Clean power saved this battery plant.

NEW CASTLE, Pa. - Just outside this town in the western part of the state, famous for its chili dogs and fireworks, a low-rise battery plant sits along a side road named Clover Lane.

To miss it is to miss a back-from-the-dead story, one that Gov. Rendell hopes will inspire a manufacturing revival across Pennsylvania.

With a workforce of 59, Axion Power International is no industrial giant. But its resurrection - from a shuttered lead-acid battery plant to one now turning out lead-carbon batteries for use in electric cars, among other eco-friendly applications - is cited by Rendell and his representatives as evidence of the green economy's transformative powers.

Earlier this month, the Obama administration announced $2.4 billion in grants to accelerate the manufacture and deployment of the next generation of U.S. batteries and electric cars.

Of that stimulus money, $34.3 million is to go to Georgia-based battery giant Exide Technologies "with Axion Power . . . for the production of advanced lead-acid batteries, using lead-carbon electrodes for micro and mild hybrid applications," according to a White House statement. Axion said it was not sure what portion, if any, of that grant it would receive under a four-year supply agreement it entered into with Exide in April.

Usually mentioned in the same sound bites as Axion are nine other companies the state considers main players in the green economy, including Gamesa Technology Corp. Inc., one of the world's largest wind-turbine manufacturers, which has a plant in Lower Bucks County, on a former U.S. Steel Corp. site.

Yet just how significant a manufacturing game-changer the green movement might be in Pennsylvania is uncertain, economic experts say.

"The scale of the opportunity is uncertain as yet," said Mark Muro, policy chief at the Metropolitan Policy Program at the Brookings Institution in Washington. "But clearly this is a segment, a potentially large segment, of manufacturing that actually has got possibility."

That goes for many states, Muro was quick to add.

"It will require very serious concerted, strategic, iterative work," said Muro, who has advised the Rendell administration on how to make Pennsylvania more competitive. "It's important to know that many, many states are seeing the same opportunity."

They are chasing the same pool of stimulus dollars to help attract manufacturers, or, if the plants are already in their states, to stay and expand. Experts agree that the green economy's potential impact depends on investment of stimulus dollars as well as government mandates on development and use of alternative and renewable energy.

But just as critical, they contend, is a commitment in the schools to implementing curriculums that will yield graduates equipped for a new breed of blue-collar jobs.

Green manufacturing jobs will require a solid aptitude for math and science, largely because they will "utilize technology, computers, intellect," said Mark Basla, vice president of the Delaware Valley Industrial Resource Center, a nonprofit agency that advises manufacturers on staying competitive.

Green manufacturing will be a mix of blue- and white-collar jobs, Basla said. Judging by the current inventory, workers range from glass cutters and frame assemblers at a plant that makes energy-efficient windows and doors, to doctorate engineers who have figured out how to use a carbon electrode to power a car and store energy created by wind turbines and solar panels.

Manufacturing still will be "the gateway to the middle class," said Joe Houldin, chief executive officer of the Delaware Valley Industrial Resource Center. "But it's not for uneducated people anymore."

 

The way of the world

Pennsylvania ended 2008 with 644,200 manufacturing jobs, down from 659,100 in 2007 - on the way down from 1.65 million in 1953, its peak year, according to records that go back to 1939.

The state attributes some of that to a change in coding in the early 1990s. Before then, businesses were classified by product; since then, by the activity in which a company is primarily engaged.

But there is no disputing the overall trend has been downward. Last year brought the 10th straight year-over-year decline in manufacturing jobs, according to data from Pennsylvania's Department of Labor and Industry.

The picture was no better for New Jersey, which had 299,000 manufacturing jobs at the end of 2008, down from 311,300 jobs in 2007. That also represented a 10th straight year of decline, according to the state Labor Department.

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